Wood Pellet Production Line

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Biomass pellet in wood Production line  web
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RICHI features spacious factory premises, a tidy office environment and complete production lines.

RICHI‘s factory building in Auxiliary web
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Why Choose RICHI?

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The Process of Producing Wood Pellet

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Biomass Wood Pellet Line In Vietnam

Wood Production line floor plan in Production line web

This is the primary pre-treatment procedure before formal production. All logs, tree branches, large wood planks and furniture offcuts go through this stage. The finished powder has uniform particle sizes free of large wood chunks, preventing blockages in downstream pellet mills.

The procedure consists of two optional processing segments:

Chipping: Logs and thick branches are fed into a wood chipper and cut into 2–4cm wood chips, solving the issue of oversized feedstock failing to enter crushers.

Crushing: Wood chips, branches and shavings are sent into a hammer mill and pulverized into fine wood powder with diameters ranging from 0.05mm to 3mm, meeting the fineness requirements for pelleting.

Freshly crushed wood powder naturally carries a moisture content of 20% to 40%. Excess moisture makes proper pellet forming impossible, so dehydration via a rotary dryer is mandatory — this step is decisive to pellet quality.

RICHI’s proprietary three-cylinder rotary dryer facilitates full contact between hot air and wood powder to continuously remove moisture. The target outlet moisture content is controlled between 10% and 12%, the optimal range for pelleting. Too much moisture results in fragile, crumbly pellets, while overly dry feedstock generates excessive dust and accelerates wear on ring dies.

The entire drying system is equipped with dust removal units to minimize flue gas emissions and fully comply with environmental regulations.

Dried wood powder is conveyed to the ring-die pellet mill, the heart of the whole production line. Internal rollers apply heavy pressure to the wood powder, activating lignin within the timber to soften and act as a natural binder. The material is then extruded through die holes to form solid pellets.

RICHI equips each line with MZLH series ring-die pellet mills, capable of producing pellets of 6mm, 8mm, 10mm and 12mm diameters to fit residential fireplaces, industrial boilers and power plant fuel supplies. The extrusion process operates in a fully sealed environment with no extra adhesives required, yielding compact pellets resistant to breakage.

Fresh pellets extruded from the mill reach temperatures of 70–90°C. At such high temperatures, pellets remain soft and prone to sticking together or cracking during storage. Cooling pellets down to ambient temperature drastically improves product quality and cuts material loss.

Hot pellets are transferred to a counterflow cooler, where cold air flows opposite to the direction of pellets, evenly bringing their temperature down to room temperature and stripping excess surface moisture. After cooling, pellet hardness rises significantly, slashing breakage rates during transportation and storage by 80%.

Cooled pellets enter a vibrating screener fitted with double-layer screens to separate qualified finished pellets and recover waste powder:

The upper screen filters out overlong connected pellet fragments.

The lower screen sifts fine powder and crumbs generated during production.

Intact, standard pellets move onward to packaging, while screened powder and wood scraps travel back to the pellet mill via a return pipeline for re-pelletizing. Zero raw material waste maximizes overall output and profit margins.

Qualified finished pellets are automatically transported to packaging stations, where fully automatic weighing scales deliver precise metering and sealing. Multiple sealing methods are available, including heat plastic sealing, stitching and hybrid sealing.

The weighing precision of the equipment stands at ±0.2kg, with tight seals to stop powder leakage. Packaged pellets can be directly stacked in warehouses or loaded onto trucks for delivery.

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High-Grade Hardwood Pellet Plant in wood Production line web
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Bavaria, Germany

 High-Grade Hardwood Pellet Plant

  • Raw Materials: Hardwood shavings, furniture factory offcuts (oak / beech)
  • Production Capacity: 2.5 tons per hour (ENplus A1 fireplace grade)
  • Equipment Configuration: MZLH520 pellet mill (90kW) + precision drying system + counterflow cooler + vibrating screener + fully automatic packaging machine
  • Floor Space: Main workshop measuring 16m × 13m × 6m, around 208 m²; approximately 800 m² including storage areas
  • Manpower Requirement: 3 staff per shift (1 central control operator, 1 patrol inspector, 1 packaging worker)
  • Total Installed Power: 173 kW
  • Commissioning Date: January 2024
  • End Uses: High-end fireplaces, villa heating, export to the EU
Forest Residue Pellet Plant in wood pellet Production line web
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Biobío Region, Chile

Forest Residue Pellet Plant

  • Raw Materials: Radiata pine sawdust, wood chips, wood shavings (feedstock jointly supplied by 40 sawmills)
  • Production Capacity: 7–8 tons per hour
  • Equipment Configuration: 2 × MZLH768 pellet mills + large hammer mill + three-cylinder dryer + counter-flow cooler + automatic packaging system
  • Floor Space: 1,260 m² enclosed production plant (excluding outdoor stockyards)
  • Manpower Requirement: 5–6 staff per shift (1 central control operator, 2 patrol inspectors, 2 packaging workers, 1 quality inspector)
  • Total Installed Power: Roughly 590 kW
  • Commissioning Date: September 2023End Uses: Industrial boilers, residential heating, domestic sales across South America
Fully Automatic Wood Pellet Plant in wood Production line web
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Georgia, USA

Fully Automatic Wood Pellet Plant

  • Raw Materials: Pine / poplar sawdust, logging residues from forest clear-cutting
  • Production Capacity: 10 tons per hour (24-hour continuous operation, daily output of 240 tons)
  • Equipment Configuration: 2 × MZLH858 pellet mills (250 kW each) + wood chipper + hammer mill + large three-cylinder dryer + cooling unit + screener + automatic ton-bag & 25 kg bag packaging equipment
  • Floor Space: 3,000–3,500 m² (including raw material yard, production workshop and finished goods warehouse)
  • Manpower Requirement: 8 staff per shift (1 central control operator, 3 patrol inspectors, 2 packaging workers, 1 maintenance technician, 1 quality inspector)
  • Total Installed Power: Around 1,125 kW
  • Commissioning Date: June 2023
  • End Uses: Power plant fuel, exports to Europe (ENplus certified)

Stable Pellet Quality with Diversified Sales Channels

Energy Efficiency Reduces Operating Costs with Fast Investment Payback

All-Inclusive Turnkey Service for Low-Care Maintenance

Scientifically matched production processes enable precise control over raw material fineness and moisture content. High-pressure extrusion via ring-die pellet mills produces pellets with high density, low ash content and strong resistance to breakage, meeting EU ENplus export standards. The finished pellets can be supplied to local industrial boiler operators and residential fireplace retailers, or exported overseas, greatly expanding sales channels.

All main motors adopt energy-saving designs, while drying and pelleting equipment are optimized for low power consumption, cutting overall electricity usage by 15%–20% compared to equivalent machinery from other manufacturers. The screening process recycles waste powder for re-pelletizing, leading to nearly zero raw material loss. The feedstock consists of low-cost forestry waste, and the production line demands minimal labor input, driving down comprehensive processing costs. Most projects recover initial investment within 6 to 18 months.

RICHI delivers full turnkey services covering site layout planning, equipment manufacturing, on-site installation & commissioning and operational training. The production line boasts a high level of automation; medium and small-scale lines only require 2–3 shift workers for oversight. A full stock of core wear parts is maintained, with 24-hour online technical support. For overseas projects, field engineers can be dispatched for on-site repairs, significantly lowering long-term maintenance burdens.

Optimal moisture range for pelleting: 10%–12%

Incoming raw materials with natural moisture between 20%–40% can be dried down to the standard range using our rotary dryers.

Free services: site layout design, production flow planning, equipment selection and investment budget calculation

Manufacturing, factory pre-testing and global logistics of all equipment

On-site installation, commissioning and trial production conducted by overseas engineers (45–60 working days)

Free 1–2 day hands-on training for equipment operation and maintenance until operators master all skills

Diameter: 6–8mm; Length: 20–40mm

Moisture content: ≤8%

Ash content: ≤0.8%

Bulk density: ≥650kg/m³

Calorific value: ≥4,600 kcal

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